Sunday, 30 July 2017

Rolling Road Fix List

So here we go again, another issue to find and fix. This time however it was quite serious with no oil flowing! First thing first was to get the sump off. Best case, there was a chunk of this sealant gunk used blocking the pick up pipe. Nope, that was clear....there goes the easy fix!
Best strip this down further.






Oh wait a minute, would you look at that! Monumental cracking! This is the bit the pick up pipe connects to, going to the oil pump. No wonder it wasn't picking anything up!


Unfortunately It is quite a severe crack, going a good distance up the pipe. It is clear to see (with the actual part in hand) that the over-tightening of a bolt on the front of the engine has resulted in this crack. Quite possibly self inflicted. *Hangs head in shame.



However, this has been limited to just the oil pump, which as it turns out, is very easy to change in situ. Especially when I have a spare engine already out the car to practice on!

Pumps off, new spare pump on. All in under an hour! Brilliant!

A quick fire up to check the flow of oil is back and top job! All done and no leaks or horrible oil starvation related noises!

On to the next issue.....






One of the problems I also appeared to have was the alternator wasn't charging. Having purchased a nice and small 40amp alternator, I figured the 120amp standard on the MX6 may have meant the V6 pulled more amps than expected. -We will unsurprisingly revisit this in the future, so keep your eyes peeled!

A new fancy mounting bracket and an old MX5 alternator is fitted. These were rated at 70amps-90amps depending on the year, so with mine unknown, I knew it was at least more than my 40amp.

As it later transpired on the way to the rolling road session part 2 (to follow soon), I had actually blown the 100amp fuse when I had forgot to disconnect the battery and the live wire touched the chassis. I hadn't thought too much of it then as I was more relieved there had not been flames! Again, an easy fix in the end, despite the unnecessary work head scratching!

Finally, the one thing that really slowed down the whole process was my intake set up. I didn't have the facilities to manufacture my throttle body set up accurately enough (which apparently needs to be pretty bloody accurate!). Therefore, with the RHOCAR annual pilgrimage to Wales drawing closer, I decided it was necessary to utilise whatever I could get my hands on and and make something that worked. It was 2 weeks until Wales so I had 1 weekend to make it and another weekend to map it. No pressure, right? At least Stoneleigh was close enough to home break down with.....


A little bit of inspiration from a design I had seen online for a KL turbo build, I copied the idea with some 63mm OD tube I could get hold of quickly, due to time needing to be made and ready for the RHOCAR Wales Trip,  I wasn't missing another one!







With it tacked in place, it started to look the business. It wasn't pretty but it would be a hell of a lot easier to map than the previous 6 throttle bodies!








With a "design" using what was readily available, packaging and aesthetics were not high on the list, function was. Hilariously, this would now be poking out the bonnet which isn't ideal due to my seats being lower (thanks to the carbon fibre ones, but lends itself to a Mad Max kind of look! It's growing on me!






In an ideal world, these would go on to something shorter and still incorporating the injectors/fuel rail. Again, no time so out with the throttle butterflies from the triumph bodies, and silicone hose to clamp together. Luckily there is no very limited movement thanks to 6 of them and being able to virtually mount it metal to metal.



Lets get this on the truck and get it mapped!


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